Cruisers Yachts 455 Series Bedienungshandbuch

455 SeriesOwner’s ManualCruiser 455 O/M Covers 9/3/03 5:28 AM Page iii

SPECIFICATIONSMeasurementsL.O.A. Hull with Standard Swim Platform ... 45'6" / 13.9

CAUTIONCruiser Yachts Inc. will not warrantdamage incurred due to animproperly adjusted or neglectedshaft log. Excessive water entrycould result in th

4. Push the test button on each GFCI out-let. Power should be interrupted to alloutlets onboard. Press the reset buttonto restore power.5. If power is

6-9455 SeriesAnnuallyCHECK TRIM TAB PUMP FLUIDLEVEL1. A fluid level line has been added to theoil reservoir of the trim tab pump. The oillevel is visi

LUBRICATE SEACOCKS1. Lubricate the following seacocks:Port and starboard engine cooling waterseacocks located in the engine compart-ment.Generator coo

J Inspect bottom paint for deterioration,prep and paint any bare areas. If youare using “ablative” bottom paint, makesure to lightly scuff bottom 24

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Section 7 – Storage for Extended Lay-UpSTORAGE FOR EXTENDED LAY-UP... 7-2Lifting and Storing Your Boat ... 7-2Transporting ...

STORAGE FOR EXTENDED LAY-UP Lifting and Storing Your BoatCAUTIONNever lift a boat with a large amountof water in the bilge! Undue stresswill be put on

CAUTIONWhen your boat is out of thewater, it is important to supportthe hull correctly to avoid any hulldamage.The shipping/storage-cradlewill provide

6. Generator Engine:a. Flush engine with clean fresh water.b. Refer to the engine owner’s manualfor procedures to store and winterizethe engine.7. Rem

2-4455 Series21221817161622161615874312564713911101415121616161622222627292016192025232824GL-DECKGENERAL LAYOUT - Deck Hardware1. Spotlight2. Recess A

c. Turn system off and relieve pressurein hose, if connected.d. Remove drain plug from cockpitwash seacock. Allow to drain andreplace drain plug.11. B

17. Interior Preparations:a. Remove items that will hold moistureand cause mildew such as life jack-ets, towels, blankets, cushions, mat-tresses, clot

8. Connect all hoses that were disconnect-ed for winter storage.9. Freshwater System:a. Close all faucets onboard.b. Fill freshwater tank with approxi

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Section 8 – General MaintenanceGENERAL MAINTENANCE... 8-2Power Train ... 8-2DC Electrical System ...

455 Series8-2455 Series4. Where the prop contacts the shaft theblueing will be gone. About 60% contactis required between the prop and theshaft. If su

8-3455 SeriesDC Electrical SystemCHARGE BATTERIESThe standard batteries furnished by Cruisersare “MAINTENANCE FREE.” Follow the rec-ommendations of th

BilgeCLEAN THE BILGE AREAPump bilge area dry and remove all loosedirt. Make sure all drain passageways andbilge pump strainers are clear.After time, t

If you decide to make repairs yourself, toolsand materials you will need are:Fiberglass Repair KitAcetoneResinHardenerFiberglass400 and 600 Grit Wet S

THE FABRIC:Seamark™carries theSunbrella®limited five year warranty.This warranty covers the face of the fabricbecoming unserviceable because of loss o

2-5455 Series21 20 9 14 17 3 2424111381923 18 10 151225 6 122 25 16 7 5 25GL-INTERIORGENERAL LAYOUT - Interior1. FSR TV2. FSR Closet3. Washer/Dryer4.

3.Sunbrella®may be dry cleaned but awater repellent treatment must beapplied to the fabric after dry cleaningto reestablish water repellency.Sunbrella

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Section 9 – Accessory ItemsACCESSORY ITEMS ... 9-2Air Conditioning/Heater Unit ... 9-2Air Horn ...

455 Series9-2455 SeriesThe battery chargers can be turned on tocharge batteries when the boat is connectedto dockside power or when the generator isru

SpotlightThe remote spotlight is mounted on the pul-pit of the bow rails. The master batteryswitch must be on to operate the spotlight.The spotlight i

WARNINGWhen using the Winch DO NOTSWITCH IMMEDIATELY FROM ONEDIRECTION TO THE OTHER WITH-OUT WAITING FOR THE WIND-LASS TO STOP AS THIS COULDDAMAGE THE

WARNINGThe Breaker/Isolator Panel pro-vides protection for the mainpower supply and is also a meansto isolate the circuit. The circuitbreaker provides

See your Skipper’s Kit for more informationon safe operation and service of the wind-lass.Telephone Jack and DocksideReceptacleThe telephone includes

6. Continue to operate the pump until thereis a noticeable change in the sound(speed) of the pump motor, which is anindication air is being drawn into

Draining the Port and StarboardTransmissions (Models 946DT and946DBT only)1. Repeat each of the steps outline in“Draining the Generator” after using t

GENERAL LAYOUT - VOLVO2-6455 Series24131715GL-VOLVO122212627 283 20 23 72529 371530313219912331185354218366 83410151416455 Series1. Port Fuel Tank2. S

Filling the Engines1. Loosen the oil filler cap on the engine orremove the dip stick to allow air to enterthe crankcase.2. Insert the PVC wand of the

Check oil level frequently. Oil level should beat least one half full. Change oil every otherboating season or more often if desired.Check the oil in

Crevice ToolUsed for pulling dirt out of cracks andcrevices such as tracks for sliding windows,door jams and junction of walls and carpets.WandsConsis

Combination Fabric and UpholsteryToolUse on interiors,curtains, uphol-stery, chairs andcushions.CSR173-54Cockpit/Salon StereoAREA CHANGEUse this funct

Section 10 – TroubleshootingTROUBLESHOOTING ... 10-2Engine and Power Train ... 10-2Electrical ...

455 Series10-2455 SeriesWARNINGDisconnect battery cables beforemaking checks or adjustmentsaround engine and electricalcomponents. Personal injury ord

10-3455 SeriesPROBLEM POSSIBLE CAUSE SOLUTIONStarter will not turn engine Corroded battery terminals. Clean terminals.crankshaft.Loose wiring connecti

455 Series10-4455 SeriesPROBLEM POSSIBLE CAUSE SOLUTIONExcessive vibration. (continued) Engine and shaft are misaligned. Check engine and shaft alignm

ElectricalNOTEFor any troubleshooting informationother than given here, refer to theindividual component owner’s manu-als in the Skipper’s Kit.CAUTION

Electrical Troubleshooting,General NotesThis owners manual is designed for owneroperation of the vessel. If it is necessary todo detailed electrical t

GENERAL LAYOUT - YANMAR3 20 23 725293712221262728153031321291910241815141624131715366 834355 8 3311GL-YANMAR2-7455 Series1. Port Fuel Tank2. Sta

KEYPAD FUNCTIONSThe functions controlled from the keypad atthe dash panel receive their power via thePME enclosures which are part of theGrayhill syst

455 Series10-8455 SeriesPlumbingNOTEFor any troubleshooting informationother than given here, refer to theindividual component owner’s manu-als in the

10-9455 SeriesPROBLEM POSSIBLE CAUSE SOLUTIONShower sump overflows. SUMP PUMP circuit breaker in If the breaker is tripped, correct the problem and re

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REGISTRATION OF PURCHASE: The "Federal Boat Safety Actof 1971" requires all boat manufacturers to maintain a record ofall first retail purch

Cruisers Yachts Division of KCS International Inc.804 Pecor Street, Oconto, WI 54153Phone 920-834-2211Fax 920-834-2797Internet http://www.cruisersyach

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3-1455 SeriesSection 3 – Dash Controls and IndicatorsDASH LAYOUT... 3-2Rudder Angle Indicator...

DASH LAYOUTKey to Dash Layout1 - TRANSMISSION OIL PRESSUREGAUGESThe port gauge is a transmission oil pressuregauge for the port engine transmission, a

10 - THROTTLE CONTROLSThe throttle control lever for the port engineis the port side lever and the throttle controllever for the starboard engine is t

455 Series3-4455 SeriesVOLVO DASH LAYOUT1617 15 14911108127VOLVO DASH201819124 63 521313Downloaded from CruisersOwnersForum http://www.CruisersOwnersF

455 Series BoatsTable of Contents1. Introduction ... 1-12. Specifications and

KEYPAD SWITCH FUNCTIONALDESCRIPTIONKeypad Layout1 - HORNThe HORN button is a momentary buttoncontrolling the horn. The horn will sound aslong as the b

455 Series3-6455 Series11 - BATTERY PARALLELThis is a momentary function that controlsthe battery parallel solenoid. When this button is pressed, the

3-7455 SeriesKEYPAD129 1114276583410131KEYPAD1 2 3 4 ENTERHORNPORT STBDENGINESTOPENGINESTOPPORT STBDPORTSTBDDIMPUMPCOCKPITWASHERHPORTSTBDANCHORSPREADE

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4-1455 SeriesSection 4 – Principles of OperationPOWER TRAIN... 4-2Engines ...

POWER TRAINThe power generated by the engine is trans-mitted to the propeller via the transmission,shaft coupling and the propeller shaftassembly. The

important to note that the indicator does notindicate when the engine is successfullystarted but simply that the crank shaft isrotating. The indicator

SHAFT SEALCAUTIONThe shaft seal and rubber tubingshould be inspected monthly forwear, leakage and deterioration.Excessive water entry, especially ifun

SELECTING A PROPELLERCAUTIONImproper propeller selection andinstallation could result in loss ofthe propeller and/or excessivestresses on the power tr

STEERING SYSTEMYour boat is equipped with hydraulic steer-ing. The rotation of the steering wheelresults in an unbalanced hydraulic (oil) pres-sure in

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4-7455 SeriesTRIM TABTRIM TABTRIMTABPUMPANDSOLENOIDSROCKERSWITCHESCSR164-15AZINC PLATEDC Electrical SystemWARNINGConsiderable care has been takento de

455 Series4-8455 SeriesA bonding wire is extended through a #6green wire from the bonding strip to a termi-nal behind the instrument panel. This willf

4-9455 SeriesDC Circuit Breaker FunctionDC MAIN Put the breaker in the “ON” position to connect power to rest of the circuit breakers on the panel exc

455 Series4-10455 SeriesDC Circuit Breaker FunctionSPARE This breaker is a spare for future use.STEREO/TV AMP Put the breaker in the “ON” position to

4-11455 SeriesSPARESPARESPARE SPARESPARESPAREOUTLETSCOCKPITOUTLETSGALLEYPORTOUTLETSCHARGERBATTERYAFTOUTLETSOUTLETSMIDRANGESTBDOUTLETSMICROWAVEREFRIGER

455 Series4-12455 SeriesSTARTGENERATORPREHEATSTOP/ONBLOWEROFF OFF OFFOFFOFFOFF OFF OFF OFFOFFOFF OFFOFF OFF OFF OFF OFFOFFOFFOFFOFFOFF OFF OFF OFFOFF

4-13455 SeriesAC Electrical SystemWARNINGConsiderable care has been takento design a safe electrical systemto protect you from hazardousshocks. Any mo

455 Series4-14455 SeriesOPERATION OF AC SYSTEMSConnecting Shore Power Cable:1. Make sure the shore dockside breaker,located in the Aft Stateroom (aft

AC PANEL CIRCUIT BREAKERSWhen the AC panel is receiving power thefollowing circuit breakers can be switched“ON.” Refer to the INTERIOR OUTLETPLAN LAYO

120 VAC CIRCUIT BREAKER FUNCTIONS (continued)AC Switch FunctionICE/REFRIGERATOR Switch the breaker “ON” to connect power to the cockpit ice maker/refr

Section 1 – IntroductionWELCOME ABOARD...1-2SKIPPER’S KIT ...1-2Owner’s Manual, Boat...

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455 Series4-18455 Series38-R004D-1711914133 1716238152021101278418 1922 272652425612DIESEL LAYOUT1. Port Fuel Tank (250 Gallon)2. Starboard Fuel Tank

4-19455 SeriesPORT VALVE HANDLE POINTS FWDEMERGENCY SHARED POSITIONSTBD HANDLE POINTS OUTBOARDPORT HANDLE POINTS AFTSTBD TANK FEEDS BOTH ENGINESPORT H

455 Series4-20455 SeriesFWD32138-R002DFUEL TANK INSTALLATION1. Port Fuel Tank (250 Gallon)Starboard Fuel Tank (250 Gallon)2. Neoprene Gasket3. Soundfo

4-21455 Series5321124126738-R005DDIESEL FUEL TANK FITTINGS1. 3/8" x 3/8" Elbow2. 3/8" Shut Off Valve3. 5/8" x 3/8" Adapter4.

455 Series4-22455 Series38-R001D-11 3 4567 2 1FORWARD ENGINE ROOM BULKHEAD1. Engine Room Light2. Battery Parallel Solenoid3. 3 Mod Switch BoxBlank Swi

4-23455 Series21433455CL38-R001D-2AFT ENGINE ROOM BULKHEAD (VOLVO TAMD75P)1. Fire Extinguisher (U.S.)Fire Extinguisher (C.E.)2. Fire Extinguisher Boar

455 Series4-24455 Series38-R001D-523 413 45CLAFT ENGINE ROOM BULKHEAD (YANMAR 6CX-GTE)1. Fire Extinguisher (U.S.)Fire Extinguisher (C.E.)2. Fire Extin

4-25455 Series4512338-R004CFORWARD GENERATOR ROOM BULKHEAD1. Forward Waste Tank Vent Filter2. Bow Thruster Battery Switch3. Bow Thruster Fuse4. 4"

455 Series4-26455 Series121151441156, 72, 38, 910,HOSE RUNCUT OUT1338-R002CAFT GENERATOR ROOM BULKHEAD1. Negative Terminal Bar2. Positive Terminal Bar

WELCOME ABOARD!!Welcome to the Cruiser Yachts family ofhappy boat owners.First off, we wish to thank you for makingour 455 Series Boat your recreation

4-27455 SeriesBLOWERSMIDENGINE ROOM C.B. PANELAUTOMATIC BILGE PUMPSBLOWERPME #1MAIN6060FWDPOWER#1 #2AFT#3HALON SHUTDOWN BOX5436789211011,38-R003CBATTE

455 Series4-28455 SeriesPLAN VIEW38-R011D-124 22325 231820211941107118654513141516212179A/C LAYOUTDownloaded from CruisersOwnersForum http://www.Cruis

4-29455 SeriesA/C LAYOUT PARTS LIST1. Forward Air Conditioning Unit (U.S.)Forward Air Conditioning Unit (C.E.)2. Mid Air Conditioning Unit (U.S.)Mid A

455 Series4-30455 SeriesSTBD PROFILE23 2522 24174538-R011D-2A/C STARBOARD LAYOUTDownloaded from CruisersOwnersForum http://www.CruisersOwnersForum.com

4-31455 SeriesA/C STARBOARD LAYOUT PARTS LIST1. Forward Air Conditioning Unit (U.S.)Forward Air Conditioning Unit (C.E.)2. Mid Air Conditioning Unit (

455 Series4-32455 SeriesPORT PROFILE38-R011D-314151316 2 27 12 110 7 9684532026 18211911A/C PORT LAYOUTDownloaded from CruisersOwnersForum http://www.

4-33455 SeriesA/C PORT LAYOUT PARTS LIST1. Forward Air Conditioning Unit (U.S.)Forward Air Conditioning Unit (C.E.)2. Mid Air Conditioning Unit (U.S.)

455 Series4-34455 SeriesCOCKPIT LIGHT PLAN LAYOUT/INTERIOR LIGHT PLAN LAYOUTS3S3GFI2626262626272629262628263S3SS3S33SS33SS3SSS3SS33S3SS3SS34S3S3S3S3SS

4-35455 SeriesCOCKPIT LIGHT PLAN LAYOUT/INTERIOR LIGHT PLAN LAYOUT PARTS LISTItem Description Qty.9 Box, Receptacle, Dual 6Receptacle, Dual, GFCI, 15

455 Series4-36455 SeriesCruisair38-R006D-1222113456781,13,333220141637171518212324252627,28,30,29,363134,12,383941464841 4447434249451935HULL BONDING

Section 9 contains information about thestandard and optional accessory itemswhich complement your new CruisersYachts boat.Section 10 contains a brief

4-37455 SeriesWIRE LENGTHNO. (IN.) FROM TO1 168 Buss Bar Transom (Jumper) Buss Bar Port Engine Room (Jumper)2 60 Buss Bar Transom Port Strut Plate3 60

455 Series4-38455 Series38-R006D-2897531246INTERIOR BONDING WIRE LAYOUTDownloaded from CruisersOwnersForum http://www.CruisersOwnersForum.com

4-39455 SeriesWIRE LENGTHNO. (IN.) FROM TO1 228 Buss Bar Stbd Engine Room Galley Stove2 228 Buss Bar Stbd Engine Room Galley Microwave3 180 Buss Bar S

455 Series4-40455 SeriesTO COCKPITICEMAKER/SINK610897541321112131416281524262721,2225231918172038-R003D-1FRESH WATER LAYOUTDownloaded from CruisersOwn

4-41455 SeriesFRESH WATER LAYOUT PARTS LIST1. Aft Water Tank (84 Gallon)2. Forward Water Tank (50 Gallon)3. Aft Water Tank to Forward Water Tank (1-1/

455 Series4-42455 SeriesA/C UNIT IS TOBE ABOVE LINER38-R003D-22050454847261, 2, 34622451718434274140482354531139514921151625524272829304431335761,2,39

4-43455 SeriesRAW WATER LAYOUT PARTS LIST1. Bilge Pump, 2200 GPH2. Bilge Pump Float Switch3. High Water Alarm Switch4. Aft Shower Sump Pump5. Forward

455 Series4-44455 Series38-R003D-41415169131210 1920187161128543WASTE LAYOUTDownloaded from CruisersOwnersForum http://www.CruisersOwnersForum.com

4-45455 SeriesWASTE LAYOUT PARTS LIST1. Forward Waste Tank (50 Gallon)2. Forward Generator3. Forward Waste Tank Vent Filter4. Forward Head Unit (Short

455 Series4-46455 Series111512101316141717181895783462138R003D-3WASTE LAYOUT (ELECTRIC)Downloaded from CruisersOwnersForum http://www.CruisersOwnersFo

Your Responsibilities1. Sit down with the dealer and go over allwarranties. Fill in the Cruisers YachtsLimited Warranty Registration Cardwhich is loca

4-47455 SeriesWASTE LAYOUT (ELECTRIC) PARTS LIST1. Forward Waste Tank (50 Gallon)2. Forward Macerator Seacock (1-1/2" dia.)3. Forward Macerator U

455 Series4-484537161724262719288,92915303818331141143410391,2,31,2,32040216313222232571342351, 2, 31238-R03D-5PLUMBING HARDWARE LAYOUT455 SeriesDownl

4-49455 SeriesPLUMBING HARDWARE LAYOUT PARTS LIST1. Bilge Pump, 2200 GPH2. Bilge Pump Float Switch3. High Water Alarm Switch4. Aft Water Tank (84 Gall

455 Series4-50455 Series967747454478 5 4452222311038-R018BSTEREO LAYOUT1. Clarion Head Unit2. 6-1/2" Exterior Speaker3. Stereo Remote4. 6-1/2&quo

4-51455 SeriesA Word About GalvanicCorrosionGalvanic corrosion is the decomposition ofcompounds, such as metals, exposed to anelectric current. For bo

455 Series4-52455 Series3. Open the cold water galley faucet toallow air to escape. Close the faucetwhen a steady flow of water is apparent.4. Open th

4-53455 SeriesWaste Holding TankOne of the 50 gallon waste tanks is locatedunder the floor in the engine room, and theother is located under the caves

455 Series4-54455 SeriesTo operate overboard discharge, the valvelever must be in the overboard position andthe waste water outlet seacock must beopen

4-55455 Seriesflush toilet again until vacuum pumpstops running. A small amount of watershould remain in the bowl after flushing.3. DO NOT dispose of

455 Series4-56455 SeriesBILGE SYSTEMIMPORTANTThe discharge of oil or oily wasteinto or upon the navigable waters ofthe United States or of the contigu

Section 2 – Specifications and Layout2-1455 SeriesSPECIFICATIONS ... 2-3ENGINES ...

Section 5 – Getting UnderwaySAFE BOATING... 5-2Safety Checks... 5-2Sample Float Pl

SAFE BOATINGSafety ChecksSafe boating is one of the requirements forpleasant boating! Use common sense andsafe practices while enjoying your boat. Use

Sample Float PlanCopy this page and fill out the copy before going boating. Leave the filled out copy with a reli-able person who can be depended upon

Boating Rules and RegulationsBASIC RULES FOR SAFE BOATINGGYour boat must be registered andlicensed in the state of principle use.GGive right of way to

Signals and Rules of the RoadGLearn and observe the United StatesWeather signals. Red and black flags areused by day and red and white lights areused

GKnow whistle signals!One Long Blast: Warning Signal (Comingout of slip) One Short Blast: Pass on my port side Two Short Blasts: Pass on my starboards

5-7455 SeriesDANGER EXTREME HAZARDCarbon monoxide gas (CO) iscolorless, odorless and extreme-ly dangerous. All engines andfuel burning appliances prod

OPERATING INSTRUCTIONSPre-Start ChecklistBefore starting the engine, perform the fol-lowing checks and procedures:GSee Section 6, PERIODIC CHECKS ANDS

CAUTIONFailure to release ignition buttonafter engine starts may damagethe starter motor and drive.Do not operate starter continuous-ly for more than

While fueling, keep the fill nozzle in contactwith fill opening of the tank to protect againstany static sparks or spilling fuel.Do not fill the tank

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Remember when turning astern (in reverse),the bow will make a much wider arc than thestern. Be on the alert to avoid possible colli-sions in crowded a

455 Series5-12455 SeriesSHARP AND CLOSE QUARTERSTURNSA sharp turn can be achieved by putting oneshift lever in forward position and the otherin revers

When accelerating to cruising speed, lowertrim tabs to assist the boat up at the sternand into a planing attitude quickly. As waterpasses under the hu

If the anchor is stuck, attach the vertical,taut line to the bow cleat. Wave action onthe bow may lift flukes from the bottom. Ifthe anchor is still s

Section 6 – Periodic Checks and ServicesPERIODIC CHECKS AND SERVICES..6-2Before Every Use ... 6-3Every 50 Hours...

PERIODIC CHECKS AND SERVICESThe checks and services outlined in thissection are to be accomplished in conjunc-tion with the periodic maintenance outli

Before Every UseSTRAINERCOVERSTRAINERCONTAINERHOSE CONNECTIONPOINTCSR164-21A6-3455 Seriesa. Close appropriate seacock.b. Remove strainer cover. Some c

Generator cooling water seacock locatedin the engine compartment.Air conditioning seacock located in theengine compartment.Head outlet seacocks locate

CAUTIONAlways hand tighten the shaft loghose clamps.Tightening clampstoo tight will damage the packingmaterial and the shaft, ultimatelyleading to sys

455 Series6-6455 SeriesCHECKFORLOOSENESSCHECKFORLOOSENESSCHECKFORLOOSENESSCHECKFORLOOSENESSCHECKFORLOOSENESSCYLINDERCONNECTINGARMCONNECTINGARMSETSCREW